World-class manufacturing facility with a production capacity of

3,00,000 TPA

LEADERSHIP

Manufacturing high accuracy billets through the continuous caster.

We offers Billets of 150mm X 150mm cross sections

We cast square mild steel billets of cross-section 150 x 150 sq mm through a continuous caster. The billets are manufactured by induction furnace route. The chemical properties are strictly maintained to deliver the desired quality in the required length.

HOW WE MAKE OUR BILLETS

Billets are manufactured as per IS standards (2831-2012) and are used to manufacture TMT Re-Bars.
A mixture of Sponge Iron, DRI is fed into induction furnaces of 22, 30 and 40 MT in a steel melting shop to produce supreme quality mild steel.
After rigorous treatment and chemical analysis, the molten steel is cast into square billets of the desired cross-section in high-speed CONCAST [CCM (Continuous Casting Machine)].
The cast steel is cooled with the help of regulated water and air pressure to form billets of the accurate cross-section.
As the billets pass towards the cooling bed, they are accurately cut into the required lengths by high accuracy shearing machines. Finally, the hot billets are laid on the insulated roller transfer tables to be transported to the rolling mill.

QUALITY CONTROL

Quality control is a priority at every stage of the process.

We ensure that quality is maintained throughout the process. The advanced machinery
and top-quality infrastructure facilitate the production of desired quality billets. Moreover,
our multiple tests assure that every billet you receive is of the highest quality.
Quality Control Measures Adopted:

Modern chemical analysis equipment

We use modern chemical analysis equipment to test and record the chemical composition of our billets. This helps us find that the steel has required chemical properties or not.

German-made Spectrometer for quick and accurate analysis

Time is critical. To ensure timely deliveries without compromising quality, we use a Spectrometer that helps in fast, accurate, and reliable quality checks.

Automatic mould level control in caster

We use automatic mould level control to maintain an appropriate formulation and consistent distribution of mould flux.

Billet macro analysis for internal structure control

Macro analysis is performed on the billets to evaluate the quality and consistency of the internal structure.

FUTURE

The highlight features of our Billet.

Our billets offer consistent quality with an excellent surface finish.It is ensured that no cracks are there on the bars.
Our billets are tested for piping blow-holes and pinholes to assure the billets are free from any internal defects.
Our high strength billets are made with various corrosion-resistant elements like copper, chromium, and phosphorous to protect against corrosion.
Our steel billets have uniformity and are more ductile and malleable.
Our billets comply with all requirements and provide high dimensional tolerance.